2022.08.24 WednesdayModifying the CV carb It will help repel moisture and oil from absorbing into the plates for a while. Camshafts They want you to use a torque wrench where specified. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Thanks again for everyone's help All times are GMT-5. General. Including all these torque specs for Harley in a single article is nearly impossible. See Figure 58. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Spark Plugs We also found 79 foot-pounds of torque capacity for the 1340-cc. After that, you should test it out by riding your bike on the road. Make sure your bike cools off properly before you start the work. __transmission sprocket nut at 60.. >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. Address what you may be asking? 2. #10 - 22 in. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Therefore, tighten the jam nut . Clutch Oil Pump cover bolts 5/16 inch bolts The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. Step 2 thanks guys. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. (.1P 0000016060 00000 n 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. In this book, it states: Clutch hub nut@ 50 lbs. Clutch hub nut (left handed threads) 60-80 foot pounds. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade TC 100HP Yes, it uses a ramping system to apply more pressure to the clutch disc. I have had best luck splitting the difference between the upper and lower values. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. What I know off the top of my head: 1.) Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. 144. Contact point (2) must have edge of drill touching the edge of fork leg. Now you can see there are lots of bolts used to secure the derby cover in the place. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. or 10-12 Nm. 1/4 inch bolts as instructed in your factory manual. Pivot Shaft The first question I want to ask back is: "why are you working on your bike without a service manual?" 0000031803 00000 n 7-9 foot pounds Rear Brake Disc screws What I stated is a direct addendum from Big Dog. TC96 2007 Stage 1/2 They should be the same for 2001 Dyna. So, insert your screwdriver or Allen key and follow the given instruction. Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. Drain as much of the primary oil as possible before starting. These are two questions which should not be asked. I did read where some guys had gone to a machine shop and had the end shaved off a little bit. Fork Stem nut 0000010799 00000 n https://amzn.to/3Qtz61AUse Code . Place your catch pan under the primary and remove the drain plug. I opted for a machine shim.. they didn't come out with the updated comensator until 07. 23-27 foot pounds Clutch hub nut (left handed threads) 60-80 foot pounds. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. Twin Cam 88/95 Yet, it covers a massive space. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. . Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Use my videos as a visual reference before or as your working on your bike. I went and purchased a machine shim the fits exactly behind that nut. Learn how to replace it on your bike! Shop Manual Appendix Color options. But I have a question about the torque vaules. Selecting a cam Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. The pictures below will help you understand why I don't give torque specifications when asked. I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . Ignition timing. Now you have to follow the instructions given in your service manual to maintain correct tightness. 0000009501 00000 n Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. 0000009625 00000 n )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. When I get this question it is not one I will answer. Learn how to replace it on your bike! The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. EVO The compensator sprocket 150-165 foot pounds. 17-22 foot pounds It does. lbs. as long as the 2050 is made for primary,transmission application. So, you can install and maintain the hardware of your motorbike perfectly. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. TC88 70HP Stage1 #10 - 22 in. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. With this drive-train, the Harley-Davidson Freewheeler . 10. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. lbs. Hello all.. me again.. well im putting my clutch and compensator back together. It becomes even more important when you have a Harley Davidson motorcycle. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. You can refer to the answers. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. 27-32 foot pounds 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). The above list has only described the torques for different parts where you will need the wrench. (95.25 mm) Testing the Innovate Motorsport LM-1 portable air fuel meter Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. It depends on the motorcycle model and manufacturing years. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. Primary cover bolts: 14-21 ft lbs. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. Jul 25, 2013. Estimate Top Speed Your email address will not be published. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. See Figure 1. @3XL`=8$(d ;1"+0aO o/(aqS,5M Required fields are marked *. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. MPH at RPM 15-17 foot pounds 150-165 foot pounds Nightrider.com Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. 0000015868 00000 n You should be using a service manual to obtain the correct values for the motorcycle you are working on. 0000001947 00000 n Khrome Werks AR100 test right though as you say! Estimate Horsepower 1979 - Late 1984 Torque Specs. Harley-Davidson Bronx Specs. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. 90-120 inch pounds First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. 60-65 foot pounds Front Brake Disc screws Front Brake Caliper mounting screws My wife has seemed to have misplaced my manual:|. Step 1 QO_(44? Cougar. It has several links you could look at. 5/8" - 154, Home 90-120 inch pounds You, Read More Who Manufactures Harley Davidson Spark Plugs? Henceforth, you must know how much torque each nuts and screws require. You can use the following SAE Torque Chart as a guide. Apoliggize if this a beaten subject. 90-120 inch pounds x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# Miscellaneous Primary chaincase to engine bolts: 16-18. Drain your primary completely. On the topic of chassis characteristics, responsible for road holding . For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. 30-40 foot pounds Over time, the clutch of your bike wears down, which results in adjustments. lordharold, Jun 2, 2012. 1613 mm (63.5 inches) Fuel capacity. M. This thread is archived. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. TC Performance Heads 100+HP, Pro Tuning on a Shade the torque specs for the pressure plate to flywheel are 14ftlbs. 28-35 foot pounds If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Therefore, you need to eliminate them all first and keep them aside. Two lines in nut on Compensator and one line in clutch hub nut. 0000007800 00000 n Now you need to allow enough room for the adjuster to release all the tension on the clutch. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K stream Cast Wheel To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. #7. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News Rammer Performance Air Cleaners TC95 128HP Stage 3 General Torque Specifications. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? Sometimes, you may even like to customize the bike. Torque specs shown in the shop manual are the critical ones. An In-Depth Discussion on Harley Davidson Paint Codes. My question was about the posted rear axle torque value for the '06 VRSC . And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. EVO 64 HP Stage 1 Cylinder Heads You really, really need the instructions on the diaphram spring adjustment. Step 1 - Drain your primary. Pinion Gear nut TC Exhaust Testing 45-55 foot pounds Now rub the backside of the lever where it is hitting the handle grip. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? The measurement remains the same for all the Sportster XL from 2004 to 2006. Charging system. For Sportster, you will need 42 foot-pounds of optimal torque capacity. He said that before they redesigned the compensator. Now your derby cover is free to remove from that place so, do that. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 on the Comp nut. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Refer to applicable Service Manual. EVO 74 HP Stage 2 Install Sportster cams I guess I should mention it is a 93 Fatboy. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. After that, tighten the lever or turn it inward for the opposite effect. 883 to 1200 Upgrade lbs. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. 28-32 foot pounds Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. but in actual section dealing with side cover it calls for 10-12 ft. lbs. 88 cu. This torque value is required to tighten the cylinder screw. Performance Calculations May 16, 2006. Any help would be appreciated. Plus, at times, you may want to upgrade the motorcycle. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Then turn the bolts of your derby cover with your hand and carefully tighten them down. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. 2.) 9-10 foot pound Follow the below-mentioned instructions thoroughly-. Harley-Davidson CVO Limited Specs. Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. Torque ft. lbs. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . 3.80 litres (4.02 US quarts) Other specifications. Plug Wires Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. 0000028181 00000 n Inspection of major fasteners is an important part of service. Posted on Aug 09, 2009 Laced Wheel 1/4 " - 10 ft. lbs. It is supposed to go into the second more comfortably and then shift through into the first without grinding. Installation, Maintenance and Tuning Index will help you 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. He said the torque value listed in his service manual was different for his 2008 Road King. Harley-Davidson CVO Street Glide Specs. Cam / Nosecone Cover screws Ratman said: . The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. lb.) endobj The nut only moved about 10 degrees past the . To fix the issue, take off the clutch lever. Clean the drain plug and install the new O-ring. 0000030849 00000 n The other question I have issues over is what size of socket or wrench to use. Read More. It helps to use a funnel designed for a primary case. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. Timer screws (inner cover and sensor plate) 0000008030 00000 n 25-40 foot pounds, Fastener Size - Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). Spark Plug Whatever the need, you need to work with specific torques for each part. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. 30-45 foot pounds (front) and the clutch sprocket (rear). Upper Engine mounting bracket: Nonetheless, we suggest you read the user manual. Don't have a 2001 Dyna manual but here's a 2003. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. lordharold Active Member. BaggerDave. How to get Professional Tuning Results 0000033993 00000 n With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. EVO 82 HP Stage 3 The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. You can refer to the answers below. 9-12 foot pounds I would also encourage other viewers not to answer this question either. Carburetor Troubleshooting Then scribe aline and go maxium of 50 degrees more. Shovelhead Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Posted on Sep 24, 2009 For a better experience, please enable JavaScript in your browser before proceeding. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Air Density, Harley-Davidson EFI or 95-108Nm. Two lines in nut on Compensator and one line in clutch hub nut. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. Exhaust Length 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. I printed off the complete torque specs for the softail models . %PDF-1.5 DIESEL-FUMES. <>>> 0000008154 00000 n But what about the torque capacity of the engine of different Harley models. It's time to torque the pulley nuts for my belt drive. SOURCE: Need the torque specs on clutch for a 85 FLHTC. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Sportster Tighten in star pattern from bottom gear lube. Harley-Davidson CVO Tri Glide Specs. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. Profession Tuning on a Shade Tree Budget, Engine Performance Use a Torx driver and bit to remove the four Torx bolts on the derby cover. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Or did you lose the key to your Harley Davidson? 25-40 foot pounds. -EFI modifications explained, Modification, So, insert your screwdriver or Allen key and follow the given instruction. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . $20 Bike Lift Also, as recommended by a guy who builds racing engines. Inspection cover should be about same or a little less. Which it won't fit my bike.. eitherway I'll have it ready to go today. They will ensure that full servicing free of cost. 25-30 foot pounds TC95 100HP Street 9 comments. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. First, you need to pull up your vehicles clutch cable. Repair manual verses what everyone says. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. Refer to the torque values from your service manual as necessary. Thus, the motorcycle gets its top speed for which it is known. <> Now, you need to bring your service manual and follow the instruction. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. 4 0 obj Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. 3/8" - 33 ft. lbs. That did say maxium of 50 degree. Good questions! I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . endobj The diaphragm spring bolts should be 90-110 in/lbs. 0000004384 00000 n On models with dual front calipers, check alignment of brake discs to fork. 14-21 is or seems to be a big difference . Refer to Table 18. . 15-20 foot pounds Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. Blake Bleeder Nipples Required fields are marked *. Nitrous Oxide CUSTOM Rear Brake Caliper mounting screws When component part replacement is necessary, use the engine type and serial number to identify the correct part. 0000013023 00000 n In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. There is a 35 ft-lbs difference between the two which is substantial. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. Id call your service department to double check your numbers. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. A 5/16-inch bolt should be tightened to 12 foot-pounds. These are for 1999-2002FLH/FLT book. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . The book says: for the release cover 120 to 144 in.lbs. Shop Manual 15-18 foot pounds Carburetor . In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. Harley-Davidson Deluxe Specs. Clutch lever free play: 1/16". 0000008092 00000 n Modification, 12 V, 28 Ah, 405 CCA sealed and maintenance-free. Then, release the jam nut that you can view on top of the adjuster to keep it in place. Thanks guys.. will be stopping bye the dealer today to get some other stuff. If I was to give a torque setting I would say 70 in./lb. How did I know you werent using a service manual? Compensating sprocket nut is 80-100 ft-lbs., all years. 70 foot pounds When they bottom out give them a little tweak and you are good to go. 1 0 obj tourbox. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Tighten front axle to proper torque. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. Assembly Torque Values, Crank Pin nut 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Fastener Size - Torque ft. lbs. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one.
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